Design of sustainable and structural products
BOPA

BOPA

BOPA: Biosourced Omega Panels for Aeronautics

This project is the winner of the BIP (Bioressources Industries Performances) 2015 call and is co-financed by ADEME.

In a regulatory context tending to impose a reduction in greenhouse effect emissions in various sectors, including aeronautics, this project aims to substitute mineral fibres with technical flax fibres in interior cabin panels for civil aircraft.

The overall objective of the project is the production of innovative structural honeycomb panels that would allow weight and cost savings as well as environmental gains while meeting the industrial specifications for this type of product.

In more detail, this will involve :

  • Substitute the materials used for the interior design panels (fibreglass, aluminium) with flax fibre
  • Identify one or more bio-based matrix(es), if possible the most suitable for the flax reinforcement, the process and the established specifications
  • Optimise the adhesion between the reinforcement and the matrix in order to limit the need for pre-treatments
  • Develop a new honeycomb panel architecture (patent pending)
  • Develop an innovative panel assembly process that can be easily transposed to an industrial scale and that allows a reduction in the toxicity of implementation for the operator (by limiting VOCs in particular).
  • To have a more environmentally friendly product.
  • To have a final product that meets the specifications of the aeronautical sector (mechanical strength, impact behaviour, fire resistance, weight, etc.)

Duration of the project

36 months: from March 2016 to March 2019

Project budget

602 k€ of which 321 k€ from ADEME

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Partners of the project

VESO CONCEPT

Coordinator & project leader

Laboratory of Agro-industrial Chemistry

LCA-UMR 1010 INRA-INP Toulouse/ENSIACET

CIRIMAT

UMR-CNRS 5085

Superior Institute of Aeronautics and Space

his project is also supported by the Aerospace Valley cluster and Airbus.

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